Homelite Build thread

[sam bennett]

The delicate chrome bores could last the lifetime of a logger if well maintained. Sadly most weren't, and the process to repair or replate the bore is costly. I'm relatively certain you could get Nikasil instead of chrome from one of the specialty shops.
 
Here are some damaged bores.








Without measuring, the only exhaust difference apparent to the naked eye is shown below. There also appears to be a slightly larger exhaust port window on the new style. Transfers are supposed to be different as well, but my eyes can't tell the difference.
 
Old style.


NOS new style cylinder


This cylinder was modified by someone with more courage than myself.


Install the studs into clean bores.




Base gaskets are very common for the saws and can be had for a few dollars each. There is really no problem with putting a 92 gasket on an unmodified 82 case.

Please notice the 82 case above has been modified to accept the larger diameter 92 cylinder.
The other is an unmodified 82 case and needs to be sized to fit the 92 cylinder.